Robot maintenance and service › ABB robot maintenance

ABB Robot Maintenance and Service

Rotosis provides scheduled maintenance, fault analysis, program backup and spare parts support for ABB industrial robots. We work with IRC5 and OmniCore controllers and support customers across Turkey from our base in Konya.

What our ABB maintenance covers

ABB systems we work with

• Controllers: IRC5 and OmniCore
• Applications: palletizing, robotic welding, material handling and machine loading
• Example model: ABB IRB 660 palletizing robot, used in our aluminium ingot palletizing cell

General maintenance checklist

• Noise, vibration and backlash on each axis
• Robot and tool cables: wear, connections and breaks
• Visual check inside the controller, cooling and connections
• FlexPendant, emergency stop and safety circuits
• Fencing, light curtains or area scanners
• Backup of programs and settings

Exact intervals and lubrication requirements come from ABB's manual for your robot model.

Don't wait if you see these signs

• The same error message keeps coming back
• Unusual noise, vibration or heat on an axis
• The robot loses its position or calibration data
• Damaged cables, or the controller fails to start properly

How we work

• Report: you send the model, controller type and error message.
• Analysis: we review the event log and the robot's condition.
• Action: we fix the fault or carry out the maintenance required.
• Report back: we share what was done and our recommendations for the next service.

For programming or line support, see ABB robot programming and ABB robot integration. For KUKA robots, see KUKA robot maintenance, and for all brands our robot maintenance and service page. If you are considering a refurbished robot instead of an old ABB unit, see used robots (2-year warranty: parts and labor in the first year, labor only in the second).

Frequently asked questions

Which ABB controllers do you cover?

We maintain and troubleshoot ABB robots with IRC5 and OmniCore controllers. Just send us the robot model, controller type and serial number.

When should an ABB robot be serviced?

Maintenance is planned around ABB's schedule in the product manual and how hard the robot works. If you notice more noise, vibration or backlash on an axis, recurring error messages or lost position data, have it checked without waiting.

How should I send you an ABB error message?

Write down the event number and text from the FlexPendant event log, or take a photo of the screen. Adding the robot model, controller type and what the robot was doing at the time speeds up the analysis.

Do you supply ABB spare parts?

Yes. We help source the spare parts needed for ABB robots. Send us the robot model and the part details, ideally with a photo of the part label.

Can maintenance be done without losing my programs?

Yes. We back up the robot programs and settings before any work, and restore them after a part replacement if needed.

My ABB robot is old. Can it be brought back into service?

We offer maintenance and refurbishment. The mechanics, cables, controller and axis condition are inspected first, and the scope is based on what we find.

How much does ABB robot maintenance cost?

It depends on the robot model, its condition and the scope of work, so we give a written quote after reviewing the details or inspecting the robot. Use the quote form or call +90 332 265 39 50.