Robot maintenance and service › KUKA robot maintenance
KUKA Robot Maintenance and Service
Rotosis provides scheduled maintenance, fault analysis, program backup and spare parts support for KUKA industrial robots. We work with KRC2 ED05, KRC4 and KRC5 controllers and support customers across Turkey from our base in Konya.
Is your KUKA robot down?
Send us the robot model, controller type and the error message on the pendant, and we will start the analysis right away.
+90 332 265 39 50info@rotosis.comWhat our KUKA maintenance covers
Scheduled maintenance
Checks of axis mechanics, cable harnesses, the controller and safety equipment.
Fault analysis
We review the pendant messages and the robot's condition to find the source of the fault.
Program backup
KRL programs and system settings are archived and restored after part replacement.
Spare parts
Sourcing the spare parts your KUKA robot needs.
KUKA systems we work with
- Controllers: KRC2 ED05, KRC4 and KRC5
- Applications: robotic welding, palletizing, material handling, loading and unloading
- Projects: application examples on our KUKA robot integration page
General maintenance checklist
- Noise, vibration and backlash on each axis
- Robot and tool cables: wear, connections and breaks
- Visual check inside the controller, cooling and connections
- Teach pendant, emergency stop and safety circuits
- Fencing, light curtains or area scanners
- Backup of programs and settings
Exact intervals and lubrication requirements come from KUKA's manual for your robot model.
Don't wait if you see these signs
- The same error message keeps coming back
- Unusual noise, vibration or heat on an axis
- The robot loses its position or mastering data
- Damaged cables, or the controller fails to start properly
How we work
- Report: you send the model, controller type and error message.
- Analysis: we review the logs and the robot's condition.
- Action: we fix the fault or carry out the maintenance required.
- Report back: we share what was done and our recommendations for the next service.
For ABB robots, see ABB robot maintenance; for all our services, see robot maintenance and service. If you are considering a refurbished robot instead of renewing an old one, see used robots (2-year warranty: parts and labor in the first year, labor only in the second).
Frequently asked questions
Which KUKA controllers do you cover?
We work with KUKA robots on KRC2 ED05, KRC4 and KRC5 controllers. Just send us the robot model, controller type and serial number.
When should a KUKA robot be serviced?
Maintenance follows KUKA's schedule in the manual for your robot and how hard the robot works. If you notice more noise, vibration or backlash on an axis, recurring error messages or start-up problems on the controller, have it checked without waiting.
How should I send you a KUKA error message?
Write down the message number and text shown on the KCP or smartPAD, or take a photo of the screen. Adding the robot model, controller type and what the robot was doing at the time speeds up the analysis.
Do you supply KUKA spare parts?
Yes. We help source the spare parts needed for KUKA robots. Send us the robot model and the part details, ideally with a photo of the part label.
Can maintenance be done without losing my programs?
Yes. We archive the robot programs and settings before any work, and restore them after a part replacement if needed.
Can an old KUKA robot be refurbished and kept in use?
We offer maintenance and refurbishment. The mechanics, cables, controller and axis condition are inspected first, and the scope is based on what we find.
How much does KUKA robot maintenance cost?
It depends on the robot model, its condition and the scope of work, so we give a written quote after reviewing the details or inspecting the robot. Use the quote form or call +90 332 265 39 50.
Get a quote for KUKA robot maintenance
Tell us the robot model, controller type and what you need, and we will get back to you. Pricing is given as a written quote.
Request a quote+90 332 265 39 50